Basics
The Eddy Current Drive (ECD) offers versatility
and simplicity to any application where accurate, easily controlled
adjustable speed is required from an AC power source. The ECD features:
Control of output torque from zero to maximum motor torque
Wide, continuous duty speed ranges
Self-air cooled components
Feedback-regulated speed
Low inertia/fast response for unexcelled dynamic performance with
maximum reliability
The ECD is the most reliable electrical variable speed drive available.
The basic EDDY Current Drive consists
of an AC motor, eddy current clutch and speed controller. The simplicity
of our design is what makes it so reliable; there is no electrical connection
to any rotating part and the only mechanical connection between the
rotating members is through one ball bearing. Clutch and motor are self-air
cooled with maximum ventilation at all speeds. No maintenance is required
beyond routine bearing lubrication; there are no brushes or slip rings
to replace
How It Operates
Driven at a constant speed provided by
an AC induction motor (or optional coupled or belted input), the input
fan/pole assembly rotates inside the stationary field coil to generate
a rotating magnetic AC flux for the small diameter, low-inertia output
rotor assembly. This flux generates eddy currents in the output rotor
when a difference in input and output speed exists. These eddy currents
produce their own magnetic fields which are attracted to the originating
field, resulting in an output torque transmitted in the same direction
of rotation as the input pole assembly. (figure 2)
Transmitting Torque
The amount of torque transmitted from
input to output is proportional to the voltage applied to the stationary
field coil (strength of the magnetic field) and the relative speed between
the constant speed input assembly and the low-inertia output rotor.
(figure 1). Torque transmitted is typically limited to the maximum motor
torque available.
Speed Control
Sensing output speed, using an AC tachometer,
and suitably controlling the stationary coil voltage can regulate the
output speed of the drive regulated to the desired speed. The controller
will automatically maintain this speed (within 1%) even if the load
varies.
Performance
Figure 1
represents a set of torque/speed capability curves for
an Eddy Current Drive. The torque capability of the drive
depends on the clutch coil excitation voltage. As the
coil excitation is increased to 100% the torque capacity
increases as shown by the yellow curves.
The green bar represents
the maximum permissible full load operating range of the
clutch. This corresponds to the continuous duty speed
range shown on the clutch nameplate. Adjusting the speed
control potentiometer with a constant torque load means
the speed will change along this green bar.
When the potentiometer is
set at a given point, such as 100% shown in figure
1, the speed remains constant within 1% as the
load varies. This is illustrated by the blue bar. The
control automatically adjusts coil excitation to keep
speed constant.
The curves also illustrate
the high overload capacity of the Eddy Current Drive.
On every rating, this torque capacity exceeds the motor
breakdown torque (Motor BDT).
| Figure 1 (click to enlarge) |
Figure 2 (click to enlarge) |
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